Runway Staples

Enhancing Runway Safety and Longevity with Advanced Concrete Scanning and Carbon Fibre Crack Staples

Structural Repairs, a leading company specialising in concrete scanning and repairs, recently undertook a project to restore and strengthen a runway at a major airport in the United Kingdom.

The runway had been showing signs of deterioration, with cracks and surface irregularities posing potential risks to aircraft safety.

To address these issues effectively, Structural Repairs employed their expertise in concrete scanning and innovative repair techniques, including the use of carbon fibre crack staples.

Concrete Scanning

Before initiating the repair process, Structural Repairs conducted a thorough concrete scanning assessment of the runway.

Using state-of-the-art technology, they were able to map out the subsurface conditions, identifying the extent and depth of cracks and other structural weaknesses.

This detailed analysis provided valuable insights into the specific areas requiring attention, enabling a targeted and efficient repair strategy.

Carbon Fibre Crack Staples

One of the key repair methods utilised by Structural Repairs was the installation of carbon fibre crack staples.

These innovative staples are designed to bridge cracks in the concrete surface, providing additional strength and stability.

The carbon fibre material offers exceptional tensile strength and durability, making it an ideal solution for high-stress environments like airport runways.

The carbon fibre crack staples were strategically placed across the identified cracks, effectively reinforcing the compromised areas. This technique not only helps to prevent further crack propagation but also enhances the overall structural integrity of the runway.

Repair Process

Under the guidance of experienced engineers and technicians, Structural Repairs meticulously carried out the runway repair project.

In addition to the installation of carbon fibre crack staples, they employed other advanced repair techniques to address surface irregularities and ensure a smooth, even runway surface.

Throughout the repair process, strict quality control measures were implemented to guarantee the highest standards of workmanship and safety.

The team worked diligently to minimise disruptions to airport operations, completing the project within the agreed timeframe.

Results and Benefits

The successful completion of the runway repair project by Structural Repairs has yielded significant benefits for the airport and its stakeholders:

  1. Enhanced Safety: The repaired runway now offers a safer and more stable surface for aircraft takeoffs and landings, reducing the risk of accidents or incidents caused by surface irregularities.
  2. Increased Longevity: The use of carbon fibre crack staples and other advanced repair techniques has extended the lifespan of the runway, minimising the need for frequent repairs and maintenance.
  3. Cost-Effectiveness: By addressing the runway issues proactively and efficiently, Structural Repairs helped the airport avoid more extensive and costly repairs in the future.
  4. Minimal Disruption: The repair project was carried out with meticulous planning and execution, ensuring minimal disruption to airport operations and passenger experiences.


Structural Repairs' expertise in concrete scanning and their innovative use of carbon fibre crack staples have proven to be invaluable in enhancing runway safety and longevity.

Their successful runway repair project demonstrates the effectiveness of these advanced techniques in addressing critical infrastructure challenges.

As airports in the United Kingdom continue to prioritise safety and efficiency, the services provided by Structural Repairs will undoubtedly play a crucial role in maintaining and optimising runway conditions.

Note: This case study has been intentionally kept vague to maintain security and confidentiality. The specific details of the airport and project have been omitted.

For any further technical or installation advice please click on the button and one of our team will be happy to respond.